AXI-5100

AXI-5100 Laminated Battery Online X-Ray Inspection Equipment

Product Features:
High-Speed Maglev Conveyor Optional
Greatly boosts production throughput.
Simultaneous Multi-Item Inspection
Supports synchronous inspection of electrode overhang, large surface defects, foreign contaminants and tab defects.
Foreign Contaminant Inspection Performance
Detects copper, iron and aluminum particles with a minimum detectable size of ≥300μm.
AI-Powered Image Enhancement & Inspection Algorithm
Effectively optimizes image quality and improves the defect detection rate.
Product Introduction:

AXI-5100 is an inline X-Ray inspection system independently developed by X3000 Inspection for high-speed X-ray testing of various laminated batteries, achieving a maximum throughput of 18 PPM with a single X-ray source for diagonal electrode overhang inspection.

Equipped with our self-developed high-performance visual imaging system to boost single-shot inspection efficiency, the device adopts an AI algorithm customized for laminated battery overhang detection and delivers an inspection accuracy of over 99%.

In response to the rapidly growing market demand for large-surface wrinkle and foreign contaminant inspection in recent years, we have delivered multiple production lines with a throughput ranging from 16 to 24 PPM, capable of detecting metallic foreign objects as small as 300μm.

Applicable fields:
Laminated Bare Cells
Inspect electrode overhang, large-surface wrinkles, electrode damage, tab folding and other defects.
Canned Laminated Cells
Detect tab fragments, electrode fragments, electrode scratches, foreign contaminants, tab folding and other defects.


Parameter Introduction:
    CategoryItemParameter
    Imaging SystemInspection ContentElectrode Overhang, large-surface wrinkles & foreign contaminants, tab folding, etc.
    Inspection Capacity≥300 μm (Copper, Iron, Aluminum)
    Inspection RangeDiagonal OverhangFour-corner OverhangLarge-surface Wrinkle / Foreign Contaminant (Canned Cells)Large-surface Wrinkle / Foreign Contaminant (Canned Cells)
    Quantity of Imaging System1 Set4 Sets2 Sets4 Sets
    Throughput18 PPM40 PPM16 PPM24 PPM
    False Acceptance Rate≤2%
    False Rejection Rate0%
    X-ray SourceTube TypeSealed Tube
    Tube Voltage130kV/150kV/225kV
    Focal Spot Size5μm/200μm
    Flat Panel DetectorPixel Size139μm
    Pixel Matrix3072×3060
    TD DetectorPixel Size100μm
    Pixel Matrix1152×128
    Overall SpecificationsOverall DimensionL:8000mm W:3000mm H:2700mm (Excluding three-color warning light, subject to final design)
    Net WeightApprox. 12000KG
    Rated PowerApprox. 35kW (Subject to final design)